Are you struggling with unreliable outdoor power solutions that require constant maintenance and compromise your property’s aesthetics? Many facility managers and contractors face the ongoing challenge of finding durable, safe, and visually appealing power distribution solutions that can withstand harsh outdoor conditions while meeting strict safety standards and aesthetic requirements.

At Pedoc Power Solutions, we bring over 45 years of metal fabrication expertise and 15 years of specialized experience in outdoor power pedestals. Our engineering team, led by experienced professionals like Ken Posmer and Joe Calderone who have decades of combined experience in precision manufacturing, combines deep technical knowledge with practical problem-solving skills. As a family-owned American manufacturer, we maintain complete control over our production process, from initial design through final assembly.

In this article, you’ll discover how Pedoc’s engineering innovation transforms outdoor power challenges into opportunities. We’ll share specific examples of custom solutions we’ve created, from Supreme Court installations to innovative food truck designs. You’ll learn about our advanced manufacturing processes, including robotic TIG welding and precision fixtures, and how these technologies ensure consistent quality. 

Most importantly, you’ll understand how our engineering team can help solve your specific outdoor power needs while maintaining safety, durability, and aesthetic appeal.

Meet the Engineering Team Behind Pedoc’s Innovation

At the heart of Pedoc Power Solutions’ engineering excellence is a team of experienced professionals who bring diverse backgrounds and deep expertise to every project. Ken, an engineer with over 35 years in resistance sheet metal manufacturing, embodies the company’s commitment to creative problem-solving and precision manufacturing.

“One of the things I really enjoy about working here is the culture and really looking at the end product,” Ken shares. “At the end of the day, I go home and I feel good about what we provide.”

Alongside Ken, industry veteran Joe, with nearly 45 years of expertise, plays a pivotal role in advancing Pedoc’s capabilities. This collaborative approach, combined with cutting-edge technology, enables Pedoc to redefine the possibilities of outdoor power solutions.

Technical Excellence and Quality Assurance

Pedoc’s commitment to quality is evidenced by our rigorous approach to design and manufacturing. This process includes:

Advanced Design Capabilities

• 3D CAD software for precise custom designs
• Detailed submittal drawings for customer approval
• Comprehensive work instructions for assembly
• Custom fixture design for consistent production

Quality Control Measures

• Quarterly UL audits for compliance verification
• Material tracking for UL-approved components
• Precision fixtures for consistent assembly
• Dedicated quality control team and robust ISO9001:2015 documentation systems

“When UL representatives come for their quarterly audits,” Ken explains, “they’ll grab any model in process and measure it against our submitted drawings to ensure everything matches and is within spec. They check everything from the ground lugs to the labels we use.”

Innovation in Action and Coming Soon – The Food Truck Solution

One of our latest innovations really showcases our problem-solving capabilities. When customers needed a power pedestal specifically designed for food truck applications, the engineering team rose to the challenge.

The resulting design features:

• Enhanced amperage capacity up to 60 amps
• Larger enclosure to accommodate bigger plugs
• Secure locking mechanism for controlled access
• Weather-resistant design for outdoor durability
• Complete cULus listing and approval

Customization Capabilities

From Standard to Custom: A Design Evolution

At Pedoc, our engineering team thrives on innovation, adapting and customizing power solutions to meet unique project requirements. One of our recent standout projects was the Supreme Court Courtyard Restoration, where our expertise in tailored power distribution played a crucial role. This project exemplifies Pedoc’s commitment to customization, problem-solving, and delivering solutions that seamlessly integrate into even the most sensitive and historic environments.

This project began with a simple inquiry from an architect seeking a power distribution solution for the courtyard of one of Washington, D.C.’s most historic landmarks—the Supreme Court.

The initial request was general:

“I am looking for a pedestal solution for a federal building here in D.C. that fits within a tight space. I’ve outlined a few modifications to a standard Pedoc pedestal in the attached. Before I commit to a fully custom solution—are there options for a custom assembly like this?”

Our team, led by Joe, quickly got to work. Within weeks, the team had collaborated with architects from Architect of the Capitol (AOC), Hartman Cox Architects, and construction project managers from Hill International and The Christman Company. We also coordinated with Worch Electric, Inc., the project’s electrical contractor, to design the ideal solution.

The Challenge

The challenge was clear: the custom power pedestal had to be discreet yet accessible, all while preserving the integrity of the surrounding landscape and architecture. With space constraints between a lamp post and a marble pilaster, a standard design wouldn’t work. Pedoc engineered a custom base, modified pedestal body, and specialized the conduit entry point to fit the precise requirements.

“We had to show them that we had to undercut the body itself, but leave the hinge top area intact,” Joe notes. “They requested an actual physical part to try out, which was the first time any customer had asked for that.” 

Melinda adds, “Due to several factors, including offshore sourcing, most power pedestal manufacturers offer only a limited selection of options, and many avoid custom orders altogether. Communication challenges, such as time zone differences and language barriers, often create frustration and designs are susceptible to error. Additionally, transport costs can be costly and delivery timelines can be unpredictable. It’s highly unlikely that an offshore manufacturer could provide a customized pedestal sample and fulfill an order within a matter of weeks. This project was a huge success, and we are proud to be a US manufacturer who can tailor products to any specification.”

Multiple Access Solutions

• Custom gang openings for increased power access
• Specialized mounting brackets for unique installations
• Foundation mounting options for close-to-wall applications

“We can make anything you want, basically,” says Joe. “If you have an idea, as long as it can be manufactured, we’ll find a way to make it happen.”

Manufacturing Excellence

Pedoc’s manufacturing capabilities set them apart in the industry:

Advanced Technology

• Robotic welding for precise, consistent results
• Custom-designed fixtures for exact component placement
• Quality control checkpoints throughout production

Documentation and Process Control

“Originally, when I was first hired, I was involved in streamlining our documentation,” Ken explains. “We’ve gone through a few iterations where we’ve streamlined our documentation so that everything is uniform, and when things hit the floor, there’s no questions that should arise.”

Customer-Focused Process

Pedoc’s engineering team works closely with customers through a structured process:

Initial Consultation

• Understanding customer requirements
• Evaluating technical feasibility
• Discussing customization options

Design Phase

• Creating detailed CAD drawings
• Developing submittal documentation
• Customer review and approval

Manufacturing

• Precision fabrication
• Quality control checks
• cULus compliance verification

“The submittal drawing we create is more than just documentation,” Ken notes. “It’s peace of mind for the customer. We draw it up in CAD, send it back to them and ask, ‘Is this what you’re looking for?’ It’s our mutual contract to say, ‘Hey, what’s in your head? I see it, and I was able to put it on paper.'”

Looking to the Future

Pedoc continues to innovate with new product developments. Our upcoming food truck and RV-focused models represent our latest advancement in outdoor power solutions. “Our ownership gives us open creativity to do whatever we want,” Ken shares. “That engineering side is cool and exciting.”

The Pedoc Difference

What sets Pedoc apart isn’t just our technical capabilities – it’s our approach to business and customer service. As Ken notes, “Ownership here is hands-down number one. That makes a difference in how we serve our customers.”

For outdoor power solutions that combine innovation, precision, and reliability, Pedoc’s engineering team stands ready to tackle any challenge. Contact us to discuss your specific requirements and discover how we can power your success.

Ready to explore custom power solutions for your outdoor space? Contact our engineering team at (888) 518-0330 or email info@pedocpower.com to discuss your project requirements.