Outdoor electrical solutions often present a frustrating dilemma for facility managers and contractors. Traditional power pedestals either can’t withstand harsh weather conditions, create eyesores in carefully designed landscapes, or worse – compromise safety standards. When you’re managing outdoor spaces that require reliable power – whether for food trucks, maintenance equipment, or recreational facilities – the wrong power solution can lead to costly repairs, safety hazards, and dissatisfied clients.

With over 45 years of metal fabrication experience and 15 years specifically crafting outdoor power pedestals, Pedoc Power Solutions brings unmatched expertise to every project. Our engineering team, led by experienced professionals like Mike Foley, combines deep technical knowledge with practical problem-solving skills. As a family-owned American manufacturer, we maintain complete control over our production process, from initial design through final assembly.

In this article, you’ll discover how Pedoc’s engineering innovation transforms outdoor power challenges into opportunities. We’ll share specific examples of custom solutions we’ve created, from Supreme Court installations to innovative wall-mounted designs. You’ll learn about our advanced manufacturing processes, including robotic laser welding and precision fixtures, and how these technologies ensure consistent quality. 

Most importantly, you’ll understand how our engineering team can help solve your specific outdoor power needs while maintaining safety, durability, and aesthetic appeal.

Key Highlights

• Pedoc’s engineering team develops innovative solutions for challenging spaces, as shown by our new 4×4 power pedestal designed specifically for wall-adjacent installations
• Advanced manufacturing technology, including robotic laser welding and precision fixtures, ensures consistent quality across all products
• Regular UL audits and comprehensive quality control measures maintain the highest safety standards in outdoor power solutions
• The engineering team specializes in customization, adapting standard products to meet unique architectural and environmental requirements
• Continuous product development focuses on emerging market needs, with new models incorporating advanced features for specialized applications like food trucks and RVs

Meet the Engineering Team Behind Pedoc’s Innovation

At the heart of Pedoc Power Solutions’ engineering excellence is a team of experienced professionals who bring diverse backgrounds and deep expertise to every project. Mike Foley, an engineer and estimator at Pedoc, embodies the company’s commitment to creative problem-solving and precision manufacturing.

“We have a collective group of expertise and experience that’s enabled us to do things that I didn’t even think were possible,” says Foley. “Here at Pedoc, we’ve been able to figure out solutions that other shops simply couldn’t handle.”

The engineering team includes specialists like Joe and Ken, who work alongside Foley to tackle complex customization projects. This collaborative approach, combined with state-of-the-art technology, allows Pedoc to push the boundaries of what’s possible in outdoor power solutions.

Technical Excellence and Quality Assurance

Pedoc’s commitment to quality is evidenced by our rigorous approach to design and manufacturing. This process includes:

Advanced Design Capabilities

• 3D CAD software for precise custom designs
• Detailed submittal drawings for customer approval
• Comprehensive work instructions for assembly
• Custom fixture design for consistent production

Quality Control Measures

• Quarterly UL audits for compliance verification
• Material tracking for UL-approved components
• Precision fixtures for consistent assembly
• Robust documentation systems

“When UL representatives come for their quarterly audits,” Foley explains, “they’ll grab any model in process and measure it against our submitted drawings to ensure everything matches and is within spec. They check everything from the ground lugs to the labels we use.”

Innovation in Action: The 4×4 Concept

One of our latest innovations really showcases our problem-solving capabilities. When customers needed a power pedestal that could operate in confined spaces, the engineering team rose to the challenge.

“About three and a half years ago, they were looking for a new design that could open up close to a wall,” Foley recalls. “Our existing products extended past the wall when opened. They came to us in the engineering room and asked us all to come up with different designs.”

The resulting 4×4 concept features:

• Wall-friendly opening mechanism
• Innovative internal mounting bracket
• Reduced floor space requirements
• Complete UL listing and approval
• Enhanced versatility for confined spaces

Customization Capabilities

The Pedoc engineering team takes pride in our ability to adapt and customize solutions for unique customer needs. Recent projects include:

Supreme Court Installation

A custom modification of an existing product line required precise notching to fit against the Supreme Court building structure. “We were able to modify our standard product to meet their specific architectural requirements,” notes Foley.

Multiple Access Solutions

• Custom gang openings for increased power access
• Specialized mounting brackets for piers and landscaping
• Adaptable configurations for various environments

“We can make anything you want, basically,” says Foley. “If you have an idea, as long as it can be manufactured, we’ll find a way to make it happen.”

Manufacturing Excellence

Pedoc’s manufacturing capabilities set them apart in the industry:

Advanced Technology

• Robotic laser welding for precise, consistent results
• Custom-designed fixtures for exact component placement
• State-of-the-art laser cutting and forming equipment

Quality Control

“Our robotic welder has been a huge time saver and cost savings,” Foley explains. “If it’s off by even ten thousandths, it won’t weld. This precision ensures consistent quality across all our products.”

Customer-Focused Process

Pedoc’s engineering team works closely with customers through a structured process:

1. Initial Consultation
   • Understanding customer requirements
   • Evaluating technical feasibility
   • Discussing customization options
2. Design Phase
   • Creating detailed CAD drawings
   • Developing submittal documentation
   • Customer review and approval
3. Manufacturing
   • Precision fabrication
   • Quality control checks
   • UL compliance verification

“The submittal drawing we create is more than just documentation,” Foley notes. “It’s peace of mind for the customer. We draw it up in CAD, send it back to them and ask, ‘Is this what you’re looking for?’ It’s our mutual contract to say, ‘Hey, what’s in your head? I see it, and I was able to put it on paper.'”

Looking to the Future

Pedoc continues to innovate with new product developments. Our upcoming 10×5 model, nicknamed the “food truck model” or “RV model,” represents our latest advancement in outdoor power solutions.

“It’s incorporating circuit breakers, distribution blocks – something brand new to us,” Foley shares. “Mike and Marlene, our ownership, give us open creativity to do whatever we want. That engineering side is cool and exciting.”

The Pedoc Difference

What sets Pedoc apart isn’t just our technical capabilities – it’s our approach to business and customer service. As Foley notes, “Ownership here is hands-down number one. The way they treat you, the way you can go to them with anything – family is important. That makes a difference in how we serve our customers.”

For outdoor power solutions that combine innovation, precision, and reliability, Pedoc’s engineering team stands ready to tackle any challenge. Contact us to discuss your specific requirements and discover how we can power your success.

Ready to explore custom power solutions for your outdoor space? Contact our engineering team at (888) 518-0330 or email info@pedocpower.com to discuss your project requirements.